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Case studies

Case studies

Practical realization of the world's first ceramic bearing in 1984 Reliable, corrosive-resistant and suitable for use in solutions

"Are there any bearings that can be used in water?" From this single question, JTEKT began developing a corrosion-resistant bearing. As a result, we commercialized the world's first ceramic bearing in 1984. This case study introduces the beginning of Koyo's reputation as a major ceramic bearing supplier.


Client Profile:
Major heavy industry manufacturers, chemical manufacturers, research institutions and many more

80% less uneven rotation! (compared with a planetary gear) A precision reduction gear adopting Koyo bearing technology

A printing machinery manufacturer facing the dilemma of poor printing quality due to uneven rotation of the feed drum. JTEKT's proposal of a traction drive resulted in accomplishment of a precise gear reduction not possible with a planetary gear. If you face issues of uneven rotation, vibration or noise, this case study is a must-read!


Client Profile:
Printing machinery manufacturer

A bearing achieving both size reduction and higher capacity (longer life) Contributing to the further enhancement of robot performance!

In order to manufacture robot parts which are compact, lightweight and long-life, the bearing, which is one element part, also needs to be of ultra-high quality offering both a compact size and high capacity. JTEKT applied itself to this challenge and contributed to the development of new robot parts.


Client Profile:
Robot manufacturing

Bearing 3D
FAQ

What is an angular contact ball bearing?

An angular contact ball bearing uses axially asymmetric races. An axial load passes in a straight line through the bearing, whereas a radial load takes an oblique path that tends to want to separate the races axially. So the angle of contact on the inner race is the same as that on the outer race. Angular contact bearings better support "combined loads" (loading in both the radial and axial directions) and the contact angle of the bearing should be matched to the relative proportions of each. The larger the contact angle (typically in the range 10 to 45 degrees), the higher the axial load supported, but the lower the radial load. In high speed applications, such as turbines, jet engines, and dentistry equipment, the centrifugal forces generated by the balls changes the contact angle at the inner and outer race. Ceramics such as silicon nitride are now regularly used in such applications due to their low density (40% of steel). These materials significantly reduce centrifugal force and function well in high temperature environments. They also tend to wear in a similar way to bearing steel—rather than cracking or shattering like glass or porcelain.

Most bicycles use angular-contact bearings in the headsets because the forces on these bearings are in both the radial and axial direction.

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